{"id":659,"date":"2015-07-28T15:43:29","date_gmt":"2015-07-28T15:43:29","guid":{"rendered":"https:\/\/www.volume-software.com\/?page_id=659"},"modified":"2015-08-06T07:30:44","modified_gmt":"2015-08-06T07:30:44","slug":"corrugator","status":"publish","type":"page","link":"https:\/\/www.volume-software.com\/en\/trades\/corrugator\/","title":{"rendered":"Corrugator"},"content":{"rendered":"<p style=\"text-align: justify;\">The aim of a <strong>corrugator<\/strong> is to sell corrugated board packaging to his customers. He produces corrugated board sheets on a corrugator line (also called corrugator) and converts boards to Regular Slotted Cases (RSC) or more complex packaging. A corrugator can also directly sell sheets to <a href=\"https:\/\/www.volume-software.com\/en\/trades\/corrugated-board-converter\/\">converters<\/a>.<\/p>\n<h2 style=\"text-align: justify;\">Papers<\/h2>\n<p style=\"text-align: justify;\">To produce the corrugated cardboard, a corrugator orders <strong>paper rolls<\/strong> from a <a href=\"https:\/\/www.volume-software.com\/en\/trades\/papermaking\/\">paper-maker<\/a>. The rolls are delivered in <strong>widths<\/strong> that may range from 1750 mm to 3300 mm. There are different sorts of papers, including the following:<\/p>\n<ul>\n<li style=\"text-align: justify;\"><strong>Kraftliner<\/strong>: a paper used for liners, mainly made of new fibres. It&#8217;s the most resistant and the most expensive.<\/li>\n<li style=\"text-align: justify;\"><strong>Testliner<\/strong>: a paper used for liners, mainly made of recycled fibres.<\/li>\n<li style=\"text-align: justify;\"><strong>Chemi-mechanical<\/strong>: the most resistant fluting paper.<\/li>\n<li style=\"text-align: justify;\"><strong>Wellenstoff<\/strong>: a\u00a0fluting paper, mainly made of\u00a0recycled fibres.<\/li>\n<\/ul>\n<div id=\"attachment_693\" style=\"width: 410px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-693\" class=\"wp-image-693 size-medium\" src=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/bobine-1-400x299.jpg\" alt=\"Bobine de papier\" width=\"400\" height=\"299\" srcset=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/bobine-1-400x299.jpg 400w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/bobine-1-190x142.jpg 190w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/bobine-1-600x449.jpg 600w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/bobine-1.jpg 794w\" sizes=\"(max-width: 400px) 100vw, 400px\" \/><p id=\"caption-attachment-693\" class=\"wp-caption-text\">Paper roll<\/p><\/div>\n<h2>Manufacturing corrugated cardboard.<\/h2>\n<p style=\"text-align: justify;\">The corrugated cardboard is made on a corrugated line, namely a machine of more than 100 meters in length and 2.50 in width. The corrugator line consists of several elements:<\/p>\n<ul>\n<li style=\"text-align: justify;\">Two <strong>single facers<\/strong>: their role is to assemble a <strong>liner<\/strong> with a <strong>fluting paper<\/strong>. The fluting paper is hot corrugated in <strong>fluted rollers<\/strong>. There are different sizes of fluted rollers, which give the simple face different thicknesses. Examples:\u00a0<strong>A-flute<\/strong>\u00a0(<strong>Large<\/strong>, ~4.5 mm), <strong>C-flute<\/strong> (<strong>Middle<\/strong>, ~3.5 to\u00a04.5 mm), <strong>B-flute<\/strong> (<strong>Small<\/strong>, ~2.5 to\u00a03.5 mm) , <strong>E-flute<\/strong> (<strong>Micro<\/strong>, ~1.5 to\u00a02 mm), <strong>K-flute <\/strong>or <strong>D-flute<\/strong> (<strong>Very large<\/strong>, more than\u00a07 mm). Gluing the\u00a0liner\u00a0together with the fluting paper is achieved with a\u00a0starch-based adhesive.<\/li>\n<li style=\"text-align: justify;\">There may be a\u00a0third single facer if the corrugator line can produce <strong>triple wall<\/strong>. There are even <strong>quadruple wall<\/strong> corrugators.<\/li>\n<li style=\"text-align: justify;\">The <strong>double gluer<\/strong>, or <strong>double facer<\/strong>, where both single faces are assembled with the liner in order to achieve a double wall &#8220;double-double&#8221;.<\/li>\n<li style=\"text-align: justify;\">The <strong>hot plate<\/strong>: its purpose is to\u00a0dry the glue. Out of the machine, the cardboard is hard.<\/li>\n<li style=\"text-align: justify;\">The <strong>slitter\/scorer<\/strong>: it performs die-cutting and creasing of the cardboard sheets, according to the scheduled program and production order. The knives cut the\u00a0cardboard sheet in secondary sheets; they also cut the trim waste. The creasing (or scoring) tools creases the secondary sheets: thus, folding the flaps will be made easier later on.<\/li>\n<li style=\"text-align: justify;\">The <strong>cross cutters<\/strong> (<strong>sheeters<\/strong>): they cut the sheets\u00a0along at the output of the corrugator. After being cut, the sheets are stacked on pallets.<\/li>\n<\/ul>\n<div id=\"attachment_691\" style=\"width: 607px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-691\" class=\"wp-image-691 size-full\" src=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/onduleuse-train-onduleur.jpg\" alt=\"Sch\u00e9ma de fonctionnement d'un train onduleur\" width=\"597\" height=\"209\" srcset=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/onduleuse-train-onduleur.jpg 597w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/onduleuse-train-onduleur-190x67.jpg 190w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/onduleuse-train-onduleur-400x140.jpg 400w\" sizes=\"(max-width: 597px) 100vw, 597px\" \/><p id=\"caption-attachment-691\" class=\"wp-caption-text\">Sch\u00e9ma de fonctionnement d&#8217;un train onduleur<\/p><\/div>\n<h2>Corrugated cardboard sheets.<\/h2>\n<p style=\"text-align: justify;\">The produced cardboard sheets may have different &#8220;<strong>fluting profiles<\/strong>&#8220;. To describe a profile, we often use a code made of the association of flute codes (in this order: from the outer flute to the inner flute):<\/p>\n<ul>\n<li><strong>Single face<\/strong>. A flexible element, not a sheet.<\/li>\n<li><strong>Double face<\/strong>. Examples: A, C or B.<\/li>\n<li><strong>Double wall\u00a0<\/strong>or &#8220;<strong>Double-double<\/strong>&#8220;. Examples: EB or BC.<\/li>\n<li><strong>Triple wall<\/strong>. Examples: BAK, BCA.<\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-medium wp-image-697\" src=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/profil-carton-cannelure-400x47.jpg\" alt=\"profil-carton-cannelure\" width=\"400\" height=\"47\" srcset=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/profil-carton-cannelure-400x47.jpg 400w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/profil-carton-cannelure-190x22.jpg 190w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/profil-carton-cannelure.jpg 598w\" sizes=\"(max-width: 400px) 100vw, 400px\" \/><\/p>\n<p style=\"text-align: justify;\">According to the fluting profile and the different papers used, there are different &#8220;<strong>board grades<\/strong>&#8220;. Fine-tuning the board grades is important to a corrugator. He must be able to certify a <strong>weight<\/strong> and many physical properties of the cardboard, such as: crushing, puncture, wet strength, etc. Internal <strong>laboratory<\/strong> controls are periodically carried on in this context.<\/p>\n<p style=\"text-align: justify;\">Thus, a\u00a0cardboard sheet is made of a <strong>board grade<\/strong>, with a certain size (&#8220;<strong>width<\/strong>&#8221; and\u00a0&#8220;<strong>length<\/strong>&#8220;) and possibly <strong>scoring<\/strong> along.<\/p>\n<div id=\"attachment_417\" style=\"width: 410px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-417\" class=\"wp-image-417 size-medium\" src=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-2-400x258.jpg\" alt=\"Plaques de carton ondul\u00e9\" width=\"400\" height=\"258\" srcset=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-2-400x258.jpg 400w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-2-190x122.jpg 190w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-2-600x386.jpg 600w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-2.jpg 635w\" sizes=\"(max-width: 400px) 100vw, 400px\" \/><p id=\"caption-attachment-417\" class=\"wp-caption-text\">Corrugated board sheets<\/p><\/div>\n<h2>Manufacturing the packaging.<\/h2>\n<p style=\"text-align: justify;\">The corrugated boards get\u00a0through a number of <strong>converting machines<\/strong>, in order to produce the packaging expected by the customer. The packaging can be simple, <strong>regular slotted cases<\/strong> (described in the <strong>FEFCO<\/strong> standard), complex, cut cases (<strong>CAO<\/strong> designs; required die-cuts) as well as <strong>POS<\/strong> made of several parts.<\/p>\n<p style=\"text-align: justify;\">The different converting stages may include the following:<\/p>\n<ul>\n<li style=\"text-align: justify;\">The <strong>scoring machine<\/strong>: formatting or creasing.<\/li>\n<li style=\"text-align: justify;\"><strong>Printing<\/strong>: offset printing machine with coating units.<\/li>\n<li style=\"text-align: justify;\"><strong>Die-cutting<\/strong>: <strong>rotary cutting tool<\/strong> or\u00a0<strong>flat-bed die-cutting machine<\/strong>.<\/li>\n<li style=\"text-align: justify;\"><strong>Folder-gluer<\/strong>: to fold and splice the boxes<\/li>\n<li style=\"text-align: justify;\"><strong>Strapping machine<\/strong>.<\/li>\n<\/ul>\n<div id=\"attachment_695\" style=\"width: 410px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-695\" class=\"wp-image-695 size-medium\" src=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-3-400x226.jpg\" alt=\"Caisse en carton ondul\u00e9 &quot;boite cloche&quot;\" width=\"400\" height=\"226\" srcset=\"https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-3-400x226.jpg 400w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-3-190x107.jpg 190w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-3-600x339.jpg 600w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-3-810x458.jpg 810w, https:\/\/www.volume-software.com\/wp-content\/uploads\/2015\/04\/packaging-3.jpg 975w\" sizes=\"(max-width: 400px) 100vw, 400px\" \/><p id=\"caption-attachment-695\" class=\"wp-caption-text\">Corrugated cardboard case: a telescope cover box<\/p><\/div>\n<h2>Storage and\u00a0logistics.<\/h2>\n<p style=\"text-align: justify;\">A good <strong>stock management<\/strong> by <strong>batch<\/strong>\u00a0and\u00a0<strong>location<\/strong> is an essential management component for the business of a corrugator. The logistics, allowing for better delivery rounds, is also a key factor.<\/p>\n<h2 style=\"text-align: justify;\">Volume Software&#8217;s answer to the corrugators&#8217; needs: VoluPack\u00a0ERP.<\/h2>\n<p>VoluPack information system is specifically targeted at corrugators.<\/p>\n<p style=\"text-align: center;\"><a class=\"mks_button mks_button_large rounded\" href=\"https:\/\/www.volume-software.com\/en\/solutions\/erp-volupack\/\" target=\"_self\" style=\"color: #FFFFFF; background-color: #0092DF;\" >Our solution for the corrugators : VoluPack ERP<\/a>\n","protected":false},"excerpt":{"rendered":"<p>The aim of a corrugator is to sell corrugated board packaging to his customers. He produces corrugated board sheets on a corrugator line (also called corrugator) and converts boards to Regular Slotted Cases (RSC) or more complex packaging. A corrugator can also directly sell sheets to converters. Papers To produce the corrugated cardboard, a corrugator [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":79,"parent":208,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Corrugator - Volume Software<\/title>\n<meta name=\"description\" content=\"The aim of a corrugator is to sell corrugated board packaging to his customers. 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